The pharmaceutical industry is on the cutting edge of scientific progress and research, working around the clock to develop, test, and produce medications and treatments that improve the health outcomes and quality of life for patients across the globe. As pharmaceuticals are such a sensitive and precise science, great care must be taken to ensure that every aspect of the facilities involved, at every step in the process, is designed to protect cleanliness and avoid the risk of contamination. The type of flooring system installed could not be more important than in this industry.
Eco-Crete MF is a two layer, nominal 3/16"cementitious urethane system, with thermal shock resistance and a smooth finish. First, a thin primer is applied direct to concrete, followed by the cementitious urethane.
Eco-Crete SL DB (Double Broadcast) is a four layer, cementitious urethane slurry system. The slurry is applied at a nominal 3/16" direct to concrete with a broadcast of silica sand that covers the entire floor. A coat of epoxy is applied with a second broadcast of silica sand. Available in either a gloss or satin finish, this light stable, moisture resistant system is used to resurface lightly eroded interior concrete floors in areas that require thermal shock resistance and additional texture for added slip resistance.
Eco-Crete SL Flake DB (Double Broadcast) is a four layer cementitious urethane slurry system. The slurry is applied direct to concrete with a broadcast of decorative vinyl flake that covers the entire floor. A coat of epoxy is applied with a second broadcast of decorative vinyl flake. Available in either a gloss or satin finish, this light stable, moisture resistant system is used to resurface lightly eroded interior concrete floors in areas that require thermal shock resistance and additional texture for added slip resistance.
Tennant ESD Conductive ECE (Electrostatic Conductive Epoxy) is a three coat, 30 mil, semi-gloss system with an epoxy topcoat of Eco-ECE™.
Tennant ESD Dissipative SCT (Static Control Topcoat) is a three coat, 35 mil system, with an epoxy topcoat of Eco-SCT™. This economical, aromatic system is available in a gloss finish.
Tennant ESD Dissipative SDS (Static Dissipative System) is a three coat, 25 mil system, with a urethane topcoat of Eco-SDS™. This premier system is light stable, chemical resistant and is available in a satin finish.
Tennant Flake DB (Double Broadcast) is a four layer system with two layers of a vinyl decorative flake broadcast, that covers the entire floor. This UV-resistant system is available in either a gloss or satin finish. Choose from a wide variety of textures, solid flake and flake blend color options.
Tennant Flake DQF (Decorative Quartz Flake) is a four layer system. This UV-resistant system includes one layer of a decorative quartz broadcast, topped with a layer of decorative vinyl flake. Both broadcasts cover the entire floor. Choose from a wide variety of solid flake or quartz colors and quartz or flake blend options.
Tennant Flake RB (Random Broadcast) is a three layer, cost effective, UV-resistant decorative flake system. A background color of epoxy is applied, followed by a broadcast of randomly scattered decorative vinyl flakes.
Tennant Flake SB (Single Broadcast) is a four layer system with a broadcast of vinyl decorative flake that covers the entire floor. This UV-resistant system is available in either a gloss or satin finish. Choose from a wide variety of textures, solid flake and flake blend color options.
Tennant Quartz TQ (Troweled Quartz) is a five layer, nominal 3/16" system that uses a high solids epoxy mixed with colored quartz aggregate, which is troweled applied. This thick, UV-resistant system provides a beautiful and durable floor, available in either a satin or gloss finish. Choose from a wide variety of textures and troweled quartz color options.
Tennant Wall DF (Decorative Flake), is a four layer, UV-resistant wall system. Colored vinyl flake chips are broadcast onto the wall. This system is both beautiful and durable and has a satin finish.
Tennant Wall Reinforced is a four layer solid color wall system, with an imbedded fiberglass mat. This system provides additional durability and reinforcement and has a satin finish.
Tennant Wall TQ (Troweled Quartz), is a seven layer wall system. Colored quartz aggregate is mixed with an epoxy and troweled onto the wall. This creates a thick, durable and beautiful system, available in either a gloss or satin finish.
Pharmaceutical research often involves the use of a wide range of concentrated chemicals and dynamic organic compounds, and the flooring system in many spaces must be durable enough to withstand spills of potentially corrosive and/or toxic materials. Organic solvents frequently used to clean equipment in the pharmaceutical industry can damage many traditional flooring systems. Corrosion-resistant epoxy floor coatings and other resinous concrete floor coating systems are designed to withstand contact with these substances and minimize the risk of absorption, while protecting against structural damage to the slab.
The adhesives used to secure sheet or roll goods, tile or plank flooring to the substrate can break down over time, creating dark hidden pockets underneath the floor material where moisture can accumulate and bacteria or mold can flourish. In addition to risking damage to the flooring system itself, this can lead to contamination of the workspace, cleanroom or production area. Epoxy and similar resinous flooring is also a popular choice in the pharmaceutical industry as, unlike other flooring systems, it bonds directly to the underlying concrete, without pockets or gaps between the slab surface and the floor covering.
Every food or drug facility has concerns regarding compliance with the FDA’s cGMP (current Good Manufacturing Practices) guidelines. These standards govern the flooring systems’ mechanical, chemical, and impact durability, as well as provide specific guidelines for production lines, research facilities, packaging systems, and storage areas. Seamless epoxy and urethane flooring can help reduce the risk of biological contamination, and static control flooring can help to mitigate the risk of explosions or fires in areas that contain volatile chemical compounds or powders.
As epoxy and other resinous floor coatings are applied in liquid form, the surface produced is nearly seamless. By minimizing hard-to-reach cracks, seams, or creases where debris and contaminants can accumulate, these flooring systems can be far easier to effectively clean than other more traditional flooring options, allowing for a safer and more hygienic setting in which to conduct pharmaceutical research and manufacturing.
When handling sensitive substances, a slip and fall accident can be even more dangerous than it would be in another setting, so slip-resistance and worker safety is often a key focus in many areas of pharma facilities. Grit can be added to epoxy and urethane flooring systems to provide more traction against slip and falls, yet still maintain an easy to clean seamless surface. It is also possible to section off the floor into different areas with different colors, or to designate hazardous areas. By providing a clean, smooth surface that is highly durable, resistant to abrasion, can withstand toxic spills, impacts and other risks, a specially-formulated epoxy or resinous coating offers a long-term solution for the pharmaceutical industry.
Tennant Company floor maintenance machines are valued the world over for their reliability and high quality. The same level of product integrity and service extends to Tennant Coatings—our team of professionals is ready to support your pharmaceutical and biotech facility flooring design, selection and installation. Contact us today!
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